BAKU, Azerbaijan, September 21. As the morning
solar displays on the waters of the Caspian, the huge gates of the
Baku Deep Water Jacket Factory (BDWJF) open. Every day, the primary
steps are taken right here in establishing the enormous platforms that can
rise from the ocean. It feels as if each nook of the plant carries
traces of Azerbaijan’s oil historical past.
The birthplace of giants
Founded in 1978 by the foresight of National Leader Heydar
Aliyev and operational since 1984, the plant is a novel facility
designed to assemble deepwater platforms able to withstanding
the Caspian Sea’s most difficult situations. Since 2012, the
plant has been managed by BOS Shelf LLC and is among the many largest
development enterprises within the Caspian. The facility consists of
intensive workshops (bending, pre-production, manufacturing, meeting,
and portray), overhead cranes and facet bridges for heavy load
lifting and barge loading, warehouses, materials and technical
bases, and crawler cranes able to lifting to 1,350 tons.
Such amenities are extraordinarily uncommon worldwide. Thousands of tons
of metallic are remodeled by expert fingers and engineering experience
into the spine of initiatives resembling Azeri-Chirag-Gunashli, Shah
Deniz 2, and Absheron. Today, new applied sciences are being developed
to function in even deeper waters.
Before getting into the workshops the place these huge
constructions are born, all guests bear an Occupational Health
Surveillance and Evaluation Program (OHSEP) coaching. Instructor
Ulvi explains all security protocols, and protecting uniforms are
issued. Amid the roar of metallic and cranes, one realizes this isn’t
only a plant; it’s the place the journey to the depths of the Caspian
begins.
Through an Engineer’s Eyes
Inside the plant, among the many noise, sparks of welding, and rumble
of cranes, CNC (Computer Numerical Control) engineer Rufat
Abdullayev greets us. He has labored right here for twenty-four years. “Our job is
not simply to assemble metallic. We create sturdy constructions that carry
the destiny of a whole lot of individuals and billions in investments deep in
the ocean,” he says.
His day begins at a pc, reviewing calculations, manufacturing
plans, and every day duties, then continues in huge workshops with
groups of craftsmen. Rufat explains that each platform design
accounts for water depth, wave peak, wind pace, and even the
chemical composition of the water.
“One small mistake might undo years of labor,” he provides.
A Day within the Life of a CNC Engineer
Morning: Mechanical stress and sturdiness calculations, evaluate
of the manufacturing plan and every day duties, discussions with staff
and brigades about their standing and challenges, evaluate of technical
drawings despatched by workshop managers and engineers, and initiation of
manufacturing.
Afternoon: Supervision of ongoing manufacturing within the
workshops.
Evening: Reporting accomplished duties to workshop managers and
setting the duty sequence for the subsequent day.
“Think of constructing a home with a toy constructor as a baby.
Now you’re establishing thousand-ton constructions to be put in in
the center of the ocean. The solely distinction is the dimensions,” Rufat
says with a smile.
It’s virtually 12 o’clock. This
means it’s lunch time. After chatting with the engineer, we head to
the canteen working inside the plant. There, we’re provided a
number of dishes. Despite the demanding work schedule, each
element for workers’ consolation is taken into account. Lunch additionally serves as
a casual assembly for engineers and craftsmen to debate the
day’s work. We proceed our dialog whereas tasting the
scrumptious dishes.
“Sometimes we spend extra time with our colleagues right here than with
our households. This plant isn’t just a office; it’s a part of our
lives,” Rufat says, noting that lengthy hours don’t really feel tiring
because of the collective spirit.
“The lunch break can be a vital a part of this super
work. Without recharging, establishing these huge amenities
can be unattainable. Clearly, the cafeteria right here not solely nourishes
the physique but in addition sustains the spirit of this exceptional
collective,” I be aware.
After leaving the cafeteria, we
stroll by the plant’s expansive areas. Tons of metallic, hoisted
by monumental cranes, are skillfully formed by craftsmen into
colossal platforms. With each step, it feels as if an vitality
bridge for future generations is taking type earlier than your eyes. As
we transfer into the second a part of the day, the noise within the workshops
grows louder. The clanging of iron, the sparks from welding, and
the motion of the massive cranes all mix, creating the heartbeat
of the plant.
– Rufat, how would you consider the work executed on the
plant throughout your 24 years of service?
– As a part of the BOS Shelf firm, we’ve got been establishing
help blocks, further superstructures, underwater
infrastructure, pile units, and help pans for each worldwide
and native shoppers since 2001. Additionally, we’ve got efficiently
carried out initiatives geared toward enhancing the efficiency of drilling
platforms, transport barges, and provide bases in help of
offshore operations.”
– And what duties are the grasp brigades at the moment
engaged on?
– At current, brigades are reducing metallic, welding pipes, and
performing important duties. Each workforce works with precision and
pace to make sure platforms are dependable within the Caspian.”
As a CNC engineer, Rufat checks
each element, communicates with workers, and ensures that every one
measurements and welds meet the very best requirements.
“Every step calls for consideration and duty as a result of every
level impacts the security of platforms weighing hundreds of tons,”
he emphasizes.
Sometimes he fastidiously observes a welder’s seam, whereas at different
occasions he approaches a crane operator to advise on the most secure angle
for lifting a heavy load. For him, this plant is greater than only a
office; each element, each piece of metallic, is a part of a strong
platform that can in the future stand within the depths of the ocean.
He notes {that a} CNC engineer’s day is split between the
pc and on-site supervision within the workshops.
“Every step requires consideration and duty, as a result of every
measurement and welding level ensures that the thousand-ton
platforms might be dependable within the deep sea,” he emphasizes.
While talking with us, Rufat additionally prepares a report for the
normal supervisor, detailing the day’s work within the workshops, as nicely
because the plans and schedules for the evening shift and the next
day.
The colourful diplomas, honorary certificates, and awards hanging
on the partitions instantly draw consideration. They appear to inform the
story of the manufacturing unit’s achievements, and specifically, spotlight
Rufat’s long-standing dedication.
– Can you inform us a bit about these honorary
certificates?.
With a smile, Rufat explains that every diploma and award
represents years of exhausting work, dedication to initiatives, and the
collective success of the workforce. For each worker and engineer,
these recognitions serve each as a supply of motivation and as
vivid reminders of the plant’s historical past.
I want him continued success, vitality, and new achievements in
his future endeavors.
After ending our tea, we returned to carefully observe the
manufacturing course of. In the workshops, employees perform their
duties; some cease to converse with Rufat, and the environment stays
each critical and collaborative.
As the day attracts to an in depth, Rufat makes his last rounds
by the workshops, checks the work accomplished, and units duties
for the subsequent day. The roar of the plant, the sparks from welding,
and the clatter of metallic regularly fade into silence.
Our go to to the Baku Deep Sea Jacket Plant concludes. Here,
engineers and craftsmen who pay meticulous consideration to each
element contribute to the development of huge constructions
destined for the depths of the Caspian Sea, seamlessly mixing
superior expertise with the human spirit of labor and
creativity.
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